Packing
Packing are divided in further 2 types,

1. Structured Packing –
Structured packing is type of internals in which materials are arranged in unique way to enhance the efficiency of the mass transfer operation. Corrugated sheets or wire mesh materials are being used in structured packing which allows to fluid and vapour streams to get interacted with each other for better output. Structured packing has textured design which helps to increase the spreading of the liquid.

Various types of structured packing like gauge/wire mesh, knitted type, sheet metal type and grid type of packing. Each of the type has separate specifications and contribution to the process.

Without vapour liquid contact it’s impossible to have mass transfer of fluids. Better mass transfer will be followed if we use the packing which can create thin filmed liquid distribution which enhances the performance. Some packing types has textured designing on plates which increase spreading of the liquid. Such packing is more effective in case of low pressure applications.

It’ll be the best choice if the process requires the high flow rate and lower pressure drop. Lower pressure drop leads to higher volatility which turn to be an advantage in operation. Structured packing also helps to reduce foaming and increase energy efficiency. Higher capacity of packing tends to increased operating rates.

2. Random Packing-
These are the type of internals which directly get dumped into the column to carry out the process. Required surface area for operation is being provided by whole random packing. It’s used in various operations like distillation, stripping, scrubbing and Liquid-liquid extraction Etc.

Random packing is used to allow contact between 2 fluids such as liquid with gas or with liquid-liquid contact. Random packing offers higher pressure drop comparatively to structured packing. The packing selected should offer large surface area to achieve optimum surface area and effective mass transfer.

Various types of random packing which is being used in process like Raschig Ring, Pall Ring, IMTP Saddle Ring etc. which will be preferred as per the process recommendation. These packing are used in cases of small diameters towers, processes with low pressure drop, corrosive applications and in case of increased capacity as well.