Geoffrey Less's Blog (137)

When Should You Use Stub Drills?

It's important to have the right tool for the job and this is especially true when accuracy matters to you. Drill bits are notoriously difficult to keep perfectly centered when being used with a milling machine. One of the best ways to produce extremely accurate results is to use stub drills whenever possible to replace a full length jobber drill.…

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Added by Geoffrey Less on April 21, 2021 at 3:04am — No Comments

A Look at Different Types of End Mills for Sale

Modern milling machines have had a huge impact on how we produce custom components. Parts that might have once taken hours or days for a skilled machinist to create can now be machined in seconds thanks to computer numerical control. In order to complete a wide range of milling operations, shops need to keep a wide range of end mills in stock. There are a wide variety of end mills for…

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Added by Geoffrey Less on April 19, 2021 at 1:56am — No Comments

Drilling with Spot Drills and Carbide Bits

When it comes to using a milling machine, producing accurate holes can be a real challenge. Drill bits are not the most stable tools, which can lead to your bits "walking" off their mark and potentially ruining your workpiece. If you have experienced these issues with your milling machine, then spot drills and carbide bits might be the solution to your drilling…

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Added by Geoffrey Less on April 12, 2021 at 3:02am — No Comments

A Look at Online Carbide Chamfer Mills

When it comes to milling tools, chamfer mills are incredibly useful little cutters that often get overlooked. While they are not the tool that you reach for when starting a new project, they are still an important tool in the milling industry. Today we'll be taking a look at the American made Chamfer cutters available from Online Carbide and how they can be utilized in…

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Added by Geoffrey Less on April 10, 2021 at 7:09am — No Comments

Why You Should Be Using Solid Carbide Thread Mills

When it comes to creating threaded surfaces quickly and precisely, it is hard to beat thread milling. The speed and accuracy of computer numerical control milling machines, combined with the right cutting tools, can take the threading process from taking minutes to only a few seconds. For machinists who want the best possible results with regards to thread milling, solid carbide thread mills are the clear option.…

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Added by Geoffrey Less on April 8, 2021 at 8:23am — No Comments

What Makes TiAlN Coated End Mills Superior?

End mills are hard working tools that have to deal with extreme friction and the heat that resolves from the friction. In order to protect tools from these forces, specialized material coatings are used to alter the surface properties of these cutting tools. TiAlN coated end mills are a common upgrade over regular uncoated tools and the addition of this material offers…

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Added by Geoffrey Less on April 6, 2021 at 9:11am — No Comments

If You Want Accurate Results, Buy Carbide Drills

When it comes to operating a milling machine, creating accurate holes can be a serious challenge. The length of drill bits, combined with the high rotational speeds used in milling operations creates a recipe for instability. Especially when drilling into hard surfaces, drill bits can deflect off of the surface of a workpiece and miss their mark. One of the best ways to avoid this is to buy carbide…

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Added by Geoffrey Less on April 6, 2021 at 6:06am — No Comments

Online Carbide has Great Solid Carbide End Mills for Sale

The use of computer numerical control milling machines has helped to revolutionize the manufacturing of custom components. While these incredibly useful machines can help to complete machining processes in minutes that would take human hands hours, that high speed machining can put a lot of strain on the cutting tools being used. That is one reason why it is so important to buy carbide milling cutters. When it comes to finding…

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Added by Geoffrey Less on April 5, 2021 at 7:29am — No Comments

Thread Milling with Solid Carbide Tool

Part of making custom replacement components involves having to add threaded surfaces to make those components. There are a number of different ways to cut threads, but thread milling with solid carbide tools is one of the fastest and most efficient ways to cut extremely accurate threads.…

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Added by Geoffrey Less on April 5, 2021 at 4:32am — No Comments

Finding The Best End Mills for Sale

The process of milling is a fast, efficient, and accurate way to produce custom components. Computer numerical control milling machines need quality cutters in order to get the job done right without damaging your workpiece or your machine. When you are trying to find the best end mills for sale, it is important to consider a few things.…

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Added by Geoffrey Less on April 3, 2021 at 5:35am — No Comments

Understanding Variable Helix and Variable Flute End Mills

When it comes to milling components, speed is the name of the game. High speed tools can help you get your work done faster, but running at high speeds and feeds does come with certain risks. Some tools just cannot stand up to the heat and strain experienced at high speeds, while others may not be stable at such high rotational speeds. Today we will be looking at two types of end mills that are designed to deal with high speed chatter, variable helix and…

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Added by Geoffrey Less on April 1, 2021 at 3:50am — No Comments

Getting Tools Directly from Carbide Drill Manufacturers

End mills and drill bits are high speed cutting tools that have to handle a lot of fatigue. The heat and number of impacts that the end mills encounter mean that they can wear out when used frequently. If you are in need of high quality cutting tools for your shop, you need to look into buying tools directly from carbide drill manufacturers.…

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Added by Geoffrey Less on April 1, 2021 at 2:35am — No Comments

Are You Taking Full Advantage of Your Chamfer End Mills?

In terms of milling tools, chamfer end mills are often overlooked. It is not that surprising when you take a look at a chamfer cutter. They are usually small tools with a simple point that are only good for chamfering, or so you would think. Today we will be taking a closer look at these often overlooked cutting tools and discuss the many different milling operations…

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Added by Geoffrey Less on March 27, 2021 at 7:47am — No Comments

When to Use Single Pitch Thread Mills

If you are familiar with thread milling then you know that it is a fast and efficient way to add threaded surfaces to your components using a milling machine. Thread mills are extremely versatile tools that can cut threaded surfaces in seconds. They are less prone to jamming and other common tap and die issues and a full form thread mill has rows of cutting teeth that can cut an entire threaded surface in a single 360 degree pass. In addition to these full form…

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Added by Geoffrey Less on March 25, 2021 at 1:49am — No Comments

A Quick Look at Spot Drills

Spot drills are compact tools that are easy to overlook, but they serve an important purpose in any machine shop. These little cutting tools are important for drilling holes with extreme accuracy, a task that can be difficult when milling.

What makes drilling such a risky procedure when it…

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Added by Geoffrey Less on March 22, 2021 at 4:26am — No Comments

The Value of TiAlN Coated End Mills

End mills, like all cutting tools, have edges that will eventually wear down. No tool can keep its edge forever, but there are several methods used to extend the life of your tools. One of the most basic ways to get the most out of your milling machine’s cutting tools is to purchase end mills and drill bits constructed from solid carbide. Carbide is a stable and heat resistant tool making material that combines the strength of metals and the heat resistance and…

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Added by Geoffrey Less on March 18, 2021 at 7:28am — No Comments

What Can Drill Mills Do?

When it comes to milling tools, most cutters are only designed for a singular purpose. That is one thing that makes drill mills shine. These versatile cutting tools are designed to perform a wide range of tasks, making them a must have for any machining shop. These specialized cutting tools are designed with the cutting flutes of an end mill and the pointed tip of a drill…

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Added by Geoffrey Less on March 17, 2021 at 6:47am — No Comments

Online Carbide: A Reliable Solid Carbide End Mills Manufacturer

When it comes to milling tools, there are a lot of options available on the market. This includes both domestic and international tool solid carbide end mills manufacturers. If you are interested in finding some high quality tools then it is important to work with manufacturers that pay attention to details in order to make sure that your tools can handle the strain of high speed…

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Added by Geoffrey Less on March 16, 2021 at 3:36am — No Comments

Why Spot Drills Are so Important

While drilling holes is a common carpentry task that can often be achieved quickly and easily, things become a little more complicated when it comes to milling harder materials like cast iron and steel. When used for these tougher jobs, drill bits have a tendency to deflect off of hard materials and miss their marks. This is what makes the use of spot drills so important,…

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Added by Geoffrey Less on March 3, 2021 at 6:07am — No Comments

Tool Chatter? Try a Variable End Mill

End mills have to undergo a lot of stressful forces, especially when working at high speeds. Like all rotating tools, end mills have a tendency to wobble at high speeds. While this effect might not be visible to the naked eye, it can have a big impact on the performance of your tools. One of the most noticeable side effects of high speed milling is tool chatter. Variable end…

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Added by Geoffrey Less on March 2, 2021 at 12:26am — No Comments

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